Glossary

Erection All Risks Insurance

A comprehensive policy that covers loss or damage to machinery, equipment, and structures during the process of erection, installation, and testing at a project site, including third-party liability arising from erection activities.

engineering insurance2 related terms

Last reviewed: April 2026

In plain English

When heavy machinery or industrial equipment is being installed at a factory or power plant, this insurance covers any accidental damage that happens during the installation and testing process, so the project does not face a crippling financial setback.

Detailed explanation

Erection All Risks (EAR) Insurance is a specialised engineering insurance product designed to protect project owners, contractors, and sub-contractors against unforeseen physical loss or damage occurring during the erection and installation of machinery, plant, and steel structures. In India, EAR policies are typically required by lenders and project financiers for capital-intensive infrastructure and industrial projects, and their wordings follow the Munich Re model adapted for Indian conditions by the General Insurance Council. The policy operates on an all-risks basis, meaning it covers all perils unless specifically excluded. Common covered perils include fire, explosion, natural catastrophes, theft, human error, defective workmanship, and testing accidents. The standard EAR policy comprises three sections: Section I covers the contract works and materials, Section II covers construction plant and equipment, and Section III covers third-party liability. An important feature is the testing and commissioning cover, which responds to damage during cold and hot testing of installed machinery. The maintenance period extension provides cover for defects discovered after handover that originated during the erection phase. EAR insurance is particularly relevant in India's expanding power, cement, steel, petrochemical, and renewable energy sectors where large-scale plant erection is commonplace. Project financing institutions such as IDBI, ICICI, and PFC routinely mandate EAR cover as a condition of loan disbursement. The policy dovetails with Contractors' All Risks Insurance when both civil and erection works are undertaken simultaneously.

Indian example

A renewable energy company is erecting a 100 MW wind farm in Kutch, Gujarat. During the installation of a turbine nacelle, a crane malfunction causes the nacelle to fall, damaging the turbine tower and nacelle assembly worth Rs 8 crore. The EAR policy covers the cost of replacement components, re-erection expenses, and debris removal, allowing the project to resume without the developer bearing the full loss.

Frequently Asked Questions

How does Erection All Risks insurance differ from Contractors' All Risks insurance?
The fundamental distinction lies in the nature of the project. EAR insurance is designed for projects where the primary activity is the installation, erection, and commissioning of machinery and equipment, such as installing turbines in a power plant or setting up a cement manufacturing line. Contractors' All Risks (CAR) insurance, on the other hand, covers civil construction works like buildings, roads, bridges, and dams. When a project involves both civil works and machinery erection, a combined CAR-EAR policy can be arranged, but the testing and commissioning cover that is central to EAR is generally not available under a standalone CAR policy.
Is Erection All Risks insurance mandatory for infrastructure projects in India?
While there is no statutory mandate requiring EAR insurance, it is effectively mandatory in practice for most large infrastructure and industrial projects. Indian financial institutions and development banks such as IDBI, ICICI, Power Finance Corporation, and Rural Electrification Corporation require borrowers to maintain adequate EAR cover as a loan covenant. Government agencies awarding EPC contracts under BOT and BOOT models also typically mandate EAR policies in their tender conditions. Without this cover, securing project financing or winning major government contracts becomes extremely difficult.

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